Folding Cartons

From straightforward packaging to complex custom designs, we produce folding cartons that protect your product, support efficient packing and strengthen its presentation. Our team can help you develop the right structure, materials and finishing options for your product, production requirements and budget.

Product Packaging Solutions

Battlefield’s Folding Carton solutions deliver eye-catching, durable packaging designed to elevate your brand at retail. Using high-quality materials, precision die-cutting, and vibrant custom printing, our folding cartons are ideal for consumer goods, retail products, and promotional packaging. From structural design to premium finishing, Battlefield provides scalable folding carton packaging that enhances shelf presence, protects your product, and ensures consistent, high-quality production. This makes us a trusted partner for custom folding carton manufacturing.

Standard and Custom Cartons

Choose from standard carton styles or work with us to create a custom structure. We manufacture cartons in a range of sizes and materials, including paperboard, synthetic stocks, plastic, mixed paper-and-plastic constructions, and corrugated materials up to N-flute thickness.

Photograph of custom carton for Greenhorizon, shaped like a truck

Prototyping Standard With Every Order

A structural prototype is included with every folding carton order, allowing us to confirm the fit, function and assembly before production begins. Need packaging designed around your product? Bring it to us and we will develop and test a custom carton or insert with efficiency, protection and cost in mind.

Learn More About Prototyping & Structural Design
Battlefield packaging with a mock-up unfolded view and folded view behind it

Production Capabilities

Our die-cutting, folding and gluing capabilities allow us to produce everything from straightforward cartons to more complex custom structures.

Learn More About Die-Cutting Capabilities Learn More About Folding & Gluing
Close-up photograph of automated machinery

Materials

We work with a variety of materials to meet different structural and presentation requirements, including:

  • Paper
  • Foil
  • Paperboard
  • N-flute
  • Synthetic materials
  • Mixed-material constructions

We can help you select a material based on durability, appearance, product protection, production efficiency and cost.

Clear packing made for MILDLINER Creative Markers

Embellishments and Finishing

Enhance your folding cartons with finishing options that add visual interest, texture and functionality. Available options include:

  • Custom windows
  • Custom inserts
  • Foil stamping
  • Specialty coatings
  • Custom inks and colour matching
  • Decorative and protective finishes
  • Mixed-material elements

We will help you choose embellishments that support your brand while remaining practical for production and use.

Custom made carton with gold embellishments

Barcode Reading and Version Control

For projects with multiple products, designs or languages, barcode reading helps ensure the correct carton version moves through production. Our version-control processes reduce the risk of mix-ups and provide added confidence when managing complex or similar-looking carton variations.

Close-up photograph of barcode reading machinery

Packing, Kitting and Shipping

Our services extend beyond printing and converting. We can assemble cartons, add inserts, pack products, build kits and prepare finished orders for distribution. By keeping more of the process in one place, we help simplify logistics, reduce handling and improve consistency from production through shipping.

Learn More About Our Storage & Fulfillment Location
Person folding together carboard boxes

Industries We Serve

We have produced folding cartons for clients across a wide range of industries, including:

  • Beverage
  • Hobbies and games
  • Indirect food packaging
  • Pharmaceutical
  • Cosmetics and personal care
  • Consumer products
  • Retail
  • Promotional products

Our capabilities are not limited to these sectors. We welcome projects from any industry that requires reliable, well-designed folding carton packaging.

Custom made carton for beverages by Nickel Brook Brewing Co.

Let’s Talk About Your Packaging.

Whether you need a standard carton, a custom structure or a complete packaging solution, we are ready to help. Bring us your existing design or your product, and we will develop a folding carton that works for your production process, protects what is inside and makes the most of your budget.